Condition Based Maintenance at Real Time 
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Web Server

 


MMS Software
 

 

 

CBM Display Setup Users History Alarm Specifications
Conditional Based Maintenance and Control

Applications:

Remote Maintenance
Preventive Maintenance
Energy Management
Monitoring System
HVAC Maintenance
Scheduled Maintenance
Refrigeration Monitoring
Real Time Notification
Process Supervision
Troubleshooting Management
Quality Contro
l

Real time maintenance, easy to install. Conditional maintenance with troubleshooting diagnostics for any type of equipment or machine

Instant notification for service or maintenance under your terms
You can prepare your own maintenance program under your own
specifications and particular application needs 

Optional Control Features:  Additional Alpha PLC from Mitsubishi
for Timed Maintenance schedule Day, week, month, year or specific date,
or
optimal parameters controls, by example: part replacement,
 machine operation optimization, compare operating data diagnostics.             

CBM Display Setup Users History Alarm Specifications
Online Real Time Status



Conditional Based Maintenance and Control

By acquiring the real-time data, the AM system can
determine when the equipment is running and
automatically count the runtime hours. or time schedule,
Once the count reaches the manufacturer-specified
limits, the AM system can immediately alert the maintenance crew for service.

 

    Typical operation example

     * System shown with Web server and  PLC Controller


The AM system can incorporate alarms from the automation system to help identify malfunctioning instruments.
By capturing these alarms, the system can quickly determine if the number of alarms for a specific instrument has exceeds a preset limit over a period of time. The AM system can then inform the user that the equipment should be inspected, automatically triggering a Notification via email, text message, etc.

Traditional preventative maintenance is that all maintenance is scheduled on a periodic, regular basis regardless of equipment usage and operating condition. Thus, equipment that is rarely used receives the same amount of maintenance as frequently used equipment.
As well, equipment that is used under harsh operating conditions is maintained as little as equipment that operates under ideal conditions. Consequently, some equipment is maintained too often, thereby increasing maintenance costs unnecessarily, and yet other equipment suffers undue wear-and-tear while waiting for its scheduled maintenance.

 

CBM Display Setup Users History Alarm Specifications

Setup 


The webpage can be accessed by opening your internet browser (Internet Explorer, Firefox, Safari, …) and entering the IP address of your Network. 
Multiple unit selection, Your specific device can be identified by using the IP Address field selection on your network

Single unit zone programming:

The Zone Programming page displays a link for each of the six Zones, as well as a link for Battery and Power monitoring. Note that the battery back-up option (FGD-AM) is required for power monitoring.

A description of each parameter is described below.

Name: Enter a name for the sensor you are monitoring which describes its purpose and/or location. The name will appear on the Summary screen as well as on alarm messages.

Type: Choose the type of sensor you are connecting to the Zone input. For temperature sensors choose
either degrees F or C.

 

CBM Display Setup Users History Alarm Specifications

Users


The AMWEB allows you to have up to 8 Users. Each User can have up to 4 contact (e-mail, SMS Text Message, or SNMP trap)

You can choose to have a secure system with separate Usernames and Passwords for each user, or you can choose to make the device accessible with no security (e.g. no login required). Note that to have a secure system using Usernames & Passwords you must first create an Admin password on the Admin Setup screen. Click on the Edit button next to each user to configure their settings. A description of each parameter is described below.
Enable/Disable: An Enabled User can login to the system and alarm messages will be delivered. A Disabled User cannot login and no alarm messages will be delivered. This feature is useful to temporarily suspend access or alarm delivery without deleting all of the User’s programming.
Name: Enter the User’s name in this field.
Username: Enter a Username for login purposes (optional)
Password: Enter a Password for login purposes (optional)
Access Level: If you are configuring a secure system then you must assign the User either Read Only access or Read/Write access. Read Only access means that this user can only view the Summary page and query the History logs. Read/Write access gives the user full programming privileges to the system except for the Network and Admin screens.
Escalation Priority: This can be set to any number between 1 and 8. Users set to escalation level 1 will immediately receive alarm messages. Those set to higher escalation levels will have their alarm messages delayed by the time entered for the Escalation Delay on the System Setup screen.

 

CBM Display Setup Users History Alarm Specifications
History

Event and Data Log History
. The Event Log is a time-stamped
list of system events such as System Startup, Alarm Detection,

Message Delivery, … The Data Log contains
time stamped records of the input values.

The logging rate is configured on the Zone programming screen for each input.
The query results can be viewed on screen within your browser or they can be
exported to other file formats (TXT, CSV, XML) for use within other programs, such as Excel. 
 

Event Log Query
Select Event Log from the top of the screen. Select a particular Zone to narrow your query results to events associated with a particular Zone or choose All to see all event types in the Event Log. You can narrow the results from a particular time period by selecting the Mode drop-down. This gives you options to choose events from the Previous 24 Hours, the Last 7 days, the Current Month or you can select a Custom time period. When you choose Custom the Start Time and End Time fields will become active. Enter the start and end times for your query. Next, choose the maximum number of records you want returned for your query, the choices are 25, 50, 100 and All. Finally, click the View Data button to display the results. Alternatively you can Export the results to a file for viewing in another program. Choose the Export file format from the drop-down list (XML, CSV, TXT) and click the Export button to
create a file.

Datalog Query
Select Data Log from the top of the screen. Select a particular Zone to narrow your query results to a particular Zone or choose All to see samples from all Zones. Next, choose whether you’d like to view All samples, all Normal samples, or specifically samples that exceeded the alarm limits. You can narrow the results from a particular time period by selecting the Mode drop-down. This gives you options to choose events from the Previous 24 Hours, the Last 7 days, the Current Month or you can select a Custom time period. When you choose Custom the Start Time and End Time fields will become active. Enter the start and end times for your query. Next, choose the maximum number of records you want returned for your query, the choices are 25, 50, 100 and All. Finally, click the View Data button to display the results. Alternatively you can Export the results to a file for viewing in another program. Choose the Export file format from the drop-down list (XML, CSV, TXT) and click the Export button to create a file Data-log

CBM Display Setup Users History Alarm Specifications

Alarm Notification Process

Easy Access via IP to each individual machine


When a zone exceeds the programmed alarm limit (or if a contact changes state) the AMWEB will start
its alarm recognition timer and the Status on the Summary screen will change from OK to Waiting, to
indicate that the zone may become an alarm if the fault condition exceeds the programmed recognition
time. If Zone Alarm Delivery is disabled, the zone status will immediately change to Alarm. If the fault
becomes an alarm, the AMWEB will display the Status as either High, Low or Alarm, in red, to indicate
that an alarm exists and the Last Alarm time-stamp will update to reflect the time of the alarm.

Once an alarm meets the recognition time, the AMWEB will check to see if the Zone Alarm Delivery Schedule is enabled. If it is, then alarm processing continues. If the Zone Alarm Delivery Schedule is or becomes disabled, alarm processing will be cancelled.
Next, the unit will check the programmed Users and corresponding Contacts to see if alarm messages should be delivered. First, the unit will locate all Users set to Escalation Priority 1. Then it will check to see if the User is Enabled. Any Users that are not Enabled will immediately be discarded from receiving the alarm message. Next the unit will check the User Alarm Delivery Schedule. If the User Alarm
Delivery Schedule is enabled then alarm processing continues, if not, alarm processing to this User will be suspended until either the Alarm Delivery Schedule becomes enabled or the alarm condition clears. If the Alarm Delivery Schedule becomes enabled the AMWEB Web will proceed to check the Contact programming to see if alarm messages should be sent. Note that if a User is Disabled while the alarm condition still exists, then alarm message processing will be canceled for that User.The MWEB will now check to see if any Contacts are enabled. Any Contacts that are not Enabled will immediately be discarded from receiving the alarm message. Next, the unit will check the Contact Alarm Delivery Schedule. If the Contact Alarm Delivery Schedule is enabled then the alarm message will be sent, if not, alarm processing to this Contact will be suspended until either the Alarm Delivery Schedule becomes enabled or the alarm condition clears. If the Contact Alarm Delivery Schedule becomes enabled the AMWEB will proceed to send the alarm message.
Alarm delivery continues until there are no more users to contact or the alarm no longer exists. Notes on Alarm Escalation If no alarm message(s) can be delivered to an Escalation Priority 1 User due to a disabled status, the AMWEB  will proceed to Escalation Priority 2 Users, and so on, until it can immediately deliver its alarm message. If any Users below the current Escalation Level become enabled at a later time as the result of a schedule change, and the alarm still exists, then those Users/Contacts will receive the alarm message at that time.

Sample Alarm Message – (E-mail format):
-----------------------------------------------------------------------------

From:

WEB Monitoring

>>Your Company Monitoring System

>>Your Location address

High Alarm detected on Zone 1: Server Room Temp

Alarm occurred on Sunday, August 17, 2010 at 9:18:27pm

It is now 87.1F     Level crossed limit of 85.0F

---------------------------------------------------------------------------

Return-to-Normal Alarm Messages
If a zone is programmed with the Return-to-Normal option enabled, then a message will be sent to those Users/Contacts that were sent the original alarm message, informing them that the condition has gone back to a normal condition. Those Users/Contacts that did not receive the original alarm message due to Scheduling, Escalation or Network Service Disruption will not receive the Return-to-Normal
message.

Network Service Disruption
In the event that the Ethernet network (or e-mail server) becomes unavailable due to a service disruption or power failure, the AMWEB will hold the current alarm messages until service is restored, however, if both power and battery fail or the alarm no longer exists before the network services are restored then the alarm messages will be lost.

 

CBM Display Setup Users History Alarm Specifications

 Remote Monitor & Control Specifications

          WEB600 SERVER
          $399.99 TO ORDER
     

  • Alarm Notification Methods: 
    E-Mail, Text Messages, SNMP
    Traps 8 Alarm escalation levels  
    Comprehensive scheduling per input,
     profile, and alarm destination
     
  • Destinations: 
    8 Programmable User Profiles
    4 programmable alarm destinations per profile
     
  • Communication Types: 
    E-Mail – SMTP Text Messages
    Web page Supported formats HTTP, PDA, WAP,
     and XML, SNMP – MIB with Traps, GET,
    GETNEXT, and SET,   
    MODBUS®/TCP Slave Conformance
     
  • Inputs:  6 Universal Inputs Open Dry Contact
    2.8K / 10K Thermistor
    4-20mA Current Loop 12 Bit Resolution
     
  • Data Logging:  32,000 Samples
    (all samples include data date and time)
    1 second to 1 month sampling rate
    User programmable channel selection
    (Zones 1-6, Battery, and Input Power)
     
  • Communication: Ethernet 10/100Base–T
     
  • Local LED indicators:  Alarm Status
    Power Status, Ethernet Activity
  • Power Requirements 
    External transformer 120VAC 60Hz  
  • Standards:  FCC Part 15–B Compliant

Controller AL214MRD

Specifications      Technical  Manual

DISCLAIMER:   Product support is available direct from the manufacturer
If Programming services or application support is required, is available on consulting fee bases only
minimum charge US$250 for Initial request on application by telephone or email.
 

AL214MRD  SMART  CONTROLLER
                 $495.99  TO ORDER

 Alpha™ Programmable Controller

  • Compact Size  PLC
  • Simplicity - Performs  PLC functions,
    such as math, logic, timers, clocks, counters,
    smith trigger, flicker, etc.
  • Program directly on the unit, or via optional
    VLS Windows software  
  • Built-in LCD screen for programming panel or
    operator interface functions  
  • Graphical "function block" style programming,
    with drag and drop icons  
  • Integrated calendar/clock function.
  • Summer/Winter  time set
  • Real Time Clock with 4 digit year  
  • VLS Software and RS232 interface   
    Power Supply
     
  • Inputs:
    8 Digital inputs, 2 high speed counters
    6 of the inputs can be used as Analog 
  • Input can be "on/off" or 8-bit, 0-10 VDC 
  • Analog input 0-10VDC or 4-20 mA
  • Input impedance 142 k.Ohm 
  • Response time Max 10 ms
     
  • Outputs
  • 6 Relay Output 8 Amp  250 VAC
  • RS232 Interface   
  • Dimensions 4.91 x 3.5 x 2.16 inch
    (124.6 x 90 x 55 mm)
  • Operating temperature range to -25 – +55 °C
  • UL, listed, CE approved

Web600  Sensaphone corporation                                Alpha Controller  Mitsubishi Corporation